A eutectic solution is basically a mixture of water and salts whose melting point (or freezing point) is constant and lower than that of water. For example, a -17°C eutectic liquid will melt (or solidify) at -17°C: its melting point is considerably lower than 0°C, the melting point of water.
In the process of using plastic molds and composites to produce products, cleaning and surface preparation are considered one of important preparation steps. The dry ice blasting machine is considered one of the perfect equipment for cleaning and surface preparation for plastic and composites. Learn the benefits of using dry ice blaster cleaning technology with Specco2 to clean and surface preparation for plastic molds and composites.
Benefit 1: Improve the quality of the product
When using dry ice blaster to clean and surface preparation of plastic molds and composites, the biggest benefit you can see is the improved product quality.
Dry ice cleaning removes dirt and residue from plastic molds and composites, guaranteeing that the mold is constantly in like-new condition. This guarantees that the product’s quality is not compromised.
Not only that, but using a dry ice machine to clean and prepare the surface can considerably increase the product’s quality.
You can also use dry ice blaster for other industries to improve quality of products
Benefit 2: Reduce scrap
Scrap from obsolete plastic and synthetic items, as well as molds that have been used many times, is unavoidable in the business. This will result in a significant loss for the company. However, by employing a dry ice blasting machine, you can preserve the mold in great shape.
Dry ice blasting machine may help ensure that plastic molds and composites are constantly at the maximum level, and that they can be used for a long time, which helps businesses decrease scrap waste and save money.
If you compare dry ice blaster with laser cleaning, dry ice blaster is more convenient for your job
Benefit 3: Reduce downtime
Cleaning machinery or equipment in industrial facilities usually necessitates stopping the manufacturing process in order to complete the cleaning. This will have an unintended effect on the factory’s overall labor productivity.
Another advantage of using a dry ice blasting machine to clean plastic molds and composites is that it eliminates the requirement to shut down your production process or other equipment. Because dry ice quickly evaporates after encountering the area to be cleaned, you can perform production, cleaning, and surface preparation all at the same time.
Benefit 4: Save time and labor cost
The other advantage of using a dry ice blaster to clean plastic molds and composites is that it saves firms time and money. As previously stated, the ability to clean immediately during the manufacturing process will save organizations a significant amount of time.
Furthermore, the instant dry ice evaporates saves the firm the added cost of employing an outsourced unit to clean up after utilizing the dry ice machine. Furthermore, this procedure aids in the optimum cleaning of plastic molds and composites.
Benefit 5: No need to disassemble the mold
Another advantage of using dry ice for cleaning and surface preparation of plastic molds and composites is that no parts need to be disassembled.
Cold Jet’s dry ice blasting machine can offer comprehensive cleaning solutions, including the cleaning of the smallest and most difficult-to-clean parts with incredibly small nozzle tubes.
However, if you need to clean surfaces of the equipment quickly, the use of a nozzle tube with bigger size will be required.
Benefit 6: Cause no damage to the surface of product and equipment
The second advantage of using dry ice to clean and surface preparation of plastic molds and composites is that it does not impair product quality and the equipment as well.
Other cleaning processes, such as sandblasting or laser cleaning, have the potential to harm the product’s quality and surface of the equipment.
In contrast to these two methods, the dry ice cleaning technique makes use of dry ice as the primary cleaning substance. They will blast the dir away from the spots of equipment and products, then it will instantly dissipate after reaching the surface of the goods at supersonic speed.
Besides that, dry ice blaster can be used for cleaning wood.
Benefit 7: Environmentally friendly
The ultimate advantage of employing a dry ice blasting machine for cleaning and surface preparation of plastic molds and composites is that it is an eco – friendly cleaning procedure. Dry ice is a solid form of CO2 that is not a threat to the environment.
As a result, when evaporating, dry ice is not damaging to the environment and is fully eco-friendly. With this benefit, dry ice blasting can be used to clean in food industry
Model of dry ice blastings that suits your need
The Aero 2 Series
Following the birth of the Aero series is the Aero2 series – this is the most efficient dry ice blaster available on the market; giving you full control, even when you’re not on site. It can be used best with these dry ice production equipment
Aero2 PLT 60
Built on ground-breaking Aero2 technology, the PLT 60 is designed for applications that require more robustness, making it the most efficient dry ice machine available. This machine is enabled through Cold Jet’s 4.0 technology solution, Cold Jet CONNECT which provides remote monitoring and diagnostic capabilities.
With the SureFlow feeding system, it not only helps users to minimize air pressure loss but also maximizes air supply capacity and limits dry ice waste. In addition, the Aero2 PLT 60 features a 7” LCD display with digital controls, providing an intuitive display that allows the user to easily view, program or adjust the firing parameters. dry as well as install the machine. Such as setting and saving burst pressure and feed speed parameters.
Aero2 PCS 60
The Aero2 PCS 60 is designed to give users full control using Cold Jet’s patented Particle Control System (PCS), which allows users to customize dry ice firing parameters. Besides, the dry ice will also be cut into diamond-shaped particles to the exact size selected by the operator (from 0.3mm to 3mm).
Some advantages of the PCS 60 series:
- Performance changes industry: The blast stream is consistent and pulse-free.
- Intuitive screen: Easily view and control blasting parameters and machine settings on the 7” color LCD display.
- Full control provides a level of precision and flexibility even at a distance..
- Programmable applications: The user can set and save application formulations (burst pressure, particle size, feed rate), thereby ensuring the most efficient use of materials and preventing errors during operation.
- Ergonomics: The machine is designed to optimize and combine materials, reducing weight and size with redesigned bellows for greater flexibility and durability.
- Lower noise level and effective cleaning at lower blowing air pressure.
- IoT capabilities for remote monitoring and diagnostics with the industry’s first Cold Jet CONNECT.
PCS 60 is IoT enabled through Cold Jet’s 4.0 technology solution, Cold Jet CONNECT. The system provides remote monitoring and diagnostic capabilities.
Conclusion
Dry ice cleaning methods for cleaning and surface preparation of plastic molds and composites have been found to offer several advantages. As a result, it is regarded as the best way of cleaning and surface preparation for synthetic resin molds. Please do not hesitate to contact Specco2 for further information.
